Though it’s a bit out of place, I’d like to also use this site to write about a project I’ve been working on for over 2 years, a fully realistic, functional, wearable Batsuit as seen in Batman Begins. It’s been a labor of love, searching out various chemicals, fabrics, metals, wood, tools, artists, and building it all from scratch as much as possible. To quote my About page on the site where I host the image gallery:
IS IT REAL?
In as far as a wearable, functional, Batsuit can be made real, yes it is real. It is not bulletproof, but it will protect you from hard punches and blows, and the torso armor will likely stop a small knife. The gauntlets are hard fiberglass around a steel armature. They would probably get damaged in actual combat, but they could also practically be used as defensive armor or weapons. The utiliity belt is probably not adequate for suspension — no single strap waist belt is good for that. But it is magnetized and can carry plenty of gear.
HOW MUCH DID IT COST?
It is difficult to say, given that it’s taken over 2 years to acquire, modify, and construct. Along the way some of the price tags have been forgotten or overlooked. A very rough estimate is that the suit is in the $1500-2000 range. The storage and display closet in the $600-$900 range. The weapons probably fall under $300. This does not include labor or the purchase of special tools. Nearly every component was created by a separate entity and assembled or modified to suit the task. There is absolutely no single source supplier. Because it took so long to complete, the cost was spread out. Having patience and dedication was more difficult than financing it.
IS ANYTHING ORIGINAL?
“Screen-used” original props are highly sought after by collectors and film fans. They make great conversation pieces due to their rarity and having actually been used on set. There is also an aura of mystery surrounding actual screen-used props because many of them were never intended to leave the possession of the studio, and only have because of theft or as is usually the case, a breach of contract between the studio and the prop makers. Owning an original piece that you are not supposed to have can be a thrill. However, many used props suffer damage. Film studios do not usually just create one prop for the film, but many copies so that damage is an acceptable loss during production. None of the pieces in this project are screen-used originals, but some were taken directly from the same molds of those actual originals. I am not at liberty to say which ones, but careful eyes will know.
CONSTRUCTION
The suit starts out with a four-way stretch neoskin bodysuit that zips up in the back. The bodysuit is neoprene on the outside and a soft nylon on the inside. There are also hidden black zippers in the sleeves to make it more form fitting to the arms. Between the undersuit and the armor sections is a layer of durable flexible foam for padding. The main armor section, sculpted and cast in urethane, covers the chest, torso, shoulders, upper back, and spine. Additional sections of urethane armor protect the forearms.
The cowl is cast in a slightly harder shore urethane than the suit armor. The ears are solid filled, and there are no seams anywhere on it.
The gauntlets are made from steel-reinforced fiberglass and painted satin matte black. They can actually be used defensively or offensively.
The boots are a faithful reproduction of the originals. All leather exterior, suede lining inside, zipper along the inner side, and rubber hiking boot soles on bottom for gripping.
The utility belt is made from a bronze composite, not painted, is lined with dangerously strong neodymium magnets for holding the weapons and gear. The belt has been reinforced on the inside with nylon and soft imitation leather to keep it from damaging the suit. A climbing buckle in the back secures the belt up to a 12kN pull force.
The cape has been cut from a single, seamless bat-wing shape of bamboo cotton fabric.
The Batarangs are solid 1/4″ laser-cut steel replicas, identical to screen used production items.
The batsuit closet is a scratch-built reproduction of the closet that Bruce Wayne keeps in the batcave. It is made mostly from white pine with brass and steel hardware. An automatic sensor switches on the lights when the doors are opened.
From time to time I’ll make posts in the Batsuit category here, off the main site to track the progress of this project. Since this is the first post about it, here’s what remains to be done:
Urethane armor guards on the bodysuit forearms
Replace the original-sculpted cowl with a real one
Replace the fiberglass gauntlets with real, weaponized gauntlets forged in bronze
I am always updating the gallery at http://seraphim.ecsis.net/~gregday/batman with the most current photos.